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Author Topic:  MCI Welded Frame Rebuild project
Paddy Long


From:
Christchurch, New Zealand
Post  Posted 23 Apr 2017 2:34 pm    
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I bought this D10 MCI Rangexpander 8 and 5, brand new in 1986 and played it constantly on shows and sessions etc until 2001 when I got my first Zum. Regrettably I sold the guitar to a guitar playing friend - who promptly put it into storage and moved to Australia for a few years - upon moving back to NZ after 14 years he decided he wasn't going to learn to play it so contacted me to see if I wanted it back - yep !!!
Over the years I had added 3 more knee levers to the C6th neck but they weren't original, they did the job but the just didn't belong - so I decided to completely tear the guitar down and rebuild it to factory specs as best as I could. So began 3 months of rather enjoyable work - as I had the time.

Many thanks to the following people for parts and advise:
Jim Palenscar for crossrods, bellcranks and knee lever stops
Jerry Roller for fabricating some new knee levers
Michael Yahl of PSG Parts for Rods and tuners, and also for his wonderful adjustable return spring sets.
Jim Flynn of Lonestar guitars for the extra pedal.
Dave Beaty of Telonics for the pickups, and his magic friction fighting secret lube.

Not surpringly after 14 years in storage the guitar was decidedly shabby looking, a lot of oxidation on the metal frame and undercarriage and some surface rust on some of the crossrods - so there was some serious elbow grease, wet and dry sanding and mothers mag wheel polish applied to transform the guitar back to new looking.



The oxidised welded frame before cleaning




Changers now removed.




31 years of gunk and sludge ....!!


After considerable application of elbow grease :-}


more pics to come .....!
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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 23 Apr 2017 3:23 pm    
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Here's some more progress pics on the rebuild.



Changers back in - the pickups are Telonics 409 on E9th and Telonics 206 on C6th.



Necks all polished up and back on.


keyheads polished up and back on as well.


Crossrods and bellcranks going back in - these take a bit of time as they have an expandable bolt on the end which has to be turned into the bearing hole in the back rail.


Installing some of the knee levers as well.



Another shot of the knee lever installation - lots of polishing went into the undercarriage as you can see.


The addition of adjustable return springs - available from Michael Yahl at www.psgparts.com


Ok here's where the fun starts -- rodding hehe !!!


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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 23 Apr 2017 3:31 pm    
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And last but not least ...all setup and tuned and tweaked over several days -- sounding fantastic - sorry the pics are bit washed out with the flash !

I'm sure I will adjust and tweak it a bit more yet, the more I play it. Configuration is 9 pedals and 8 knees.
For the keen of eye - the original factory push button neck changer switches failed and broke following the installation so I had to change those to a standard 3 way switch ...and a nifty little cap to fill the hole left by the 2nd button switch.














And the seal of approval from my 3 year old grandaughter Zoey :-}
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Dick Sexton


From:
Greenville, Ohio
Post  Posted 23 Apr 2017 4:05 pm     Nice work...
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Paddy, besides being an obvious superb player and restorer of pedal steels, I wonder if I'm the only one that may have noticed that you are an archer, tournament/bowhunter and it looks like you work on your archery gear and build your own strings. Just a guess... Me too!
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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 23 Apr 2017 4:13 pm    
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Gee Dick your an eagle eye yourself mate hehe ...yes my garage doubles as an archery shop as well - bowhunting is my main pursuit, though I do shoot 3D and target archery occasionally as well -- and fix people's gear, and build strings etc etc ....

Thats when my grandaughters aren't taking up all my time hehe
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Dick Sexton


From:
Greenville, Ohio
Post  Posted 23 Apr 2017 5:41 pm     Could tell...
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That 452X gave you away... I'm gearing up to hunt next Oct, whitetail and hogs. Using a PSE Premonition these days, but have used most of them. Don't do 3D or tournaments anymore, just hunt. I guess I will as long as my legs can get me up a tree, I'm 73. Have a great next season.
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Henry Matthews


From:
Texarkana, Ark USA
Post  Posted 23 Apr 2017 6:44 pm    
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Great job my friend. A lot of work goes into a project like that and you really did a great job on a great guitar.
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Henry Matthews

D-10 Magnum, 8 &5, dark rose color
D-10 1974 Emmons cut tail, fat back,rosewood, 8&5
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Ivan Posa

 

From:
Hamilton, New Zealand
Post  Posted 23 Apr 2017 8:06 pm    
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Well done Pad, superb job. Now you have the expertise, you can do mine for me, ha ha.
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Micky Byrne


From:
United Kingdom (deceased)
Post  Posted 23 Apr 2017 10:07 pm    
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Well done there Paddy....she's a real beauty Very Happy

Micky"scars" Byrne U.K.
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Dan Kimpel


From:
Pewaukee, Wisconsin, USA
Post  Posted 24 Apr 2017 2:30 am    
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Wow, that's a lot of guitar! It looks great too. How do you like the pickups? Also, I'm curious about your copedent with all those levers and pedals. Thanks for sharing all the pictures, you did a really great job restoring that.
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Mike Scaggs


From:
Nashville, TN
Post  Posted 24 Apr 2017 3:00 am     .
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Great work on this guitar. I know first hand the hours involved... bravo!
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john widgren


From:
Wilton CT
Post  Posted 24 Apr 2017 5:18 am     Mci
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Beautiful work Paddy. There is somthing very special about these welded frame models. Compact, and a joy to play, even if a tad heavy. Congrats and thanks for sharing. Well done.

Best, JW
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Jeff Spencer

 

From:
Queensland, Australia
Post  Posted 24 Apr 2017 6:12 am    
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Nice work Paddy!!!!. Well done. As you know I have the Anapeg to do the same too...looking forward to it but working full time and festival planning sucks the time up!!
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Billy Knowles

 

From:
Kenansville, N. C. 28349 usa
Post  Posted 24 Apr 2017 7:23 am     Paddy
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Paddy, that is great work!!!!!!!!!!!!!!!!!
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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 25 Apr 2017 12:52 pm    
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Thanks guys it has been a real labour of love, first time I have completely stripped a guitar back to the bare frame hehe ...a bit daunting at first but once I got into it it was fun - I made a point of mapping the rodding before I started deconstructing it and that made a difference. But I have two Zum Hybrids to refer to if things didn't quite work right :-}

Dan: I have Telonics 409s in my Zums so I knew that pickup would be spot on - still need to tweak it a bit but it sounds pretty good... the 206 has been in one of my older Zums too and is a nice pickup for the C6th tuning (for which it was originally developed)

Billy: thanks so much mate, I'll take that as a compliment from the all time expert at this game hehe

John W: Yes your right mate, they are pretty special guitars - you've done a pretty impressive job on that Red one of yours too :-} Oh and I bought some lightweight legs for it in Dallas last month - they do take a few pounds out of the case weight hehe


Fortunately I had no time restraints for the rebuild so took my time with the cleaning and polishing - it certainly was worth the effort - it looks and plays great.

My next project is an older MCI (non-welded frame) that I originally bought for parts - So I will probably build that as a 8 and 5 D10 and then sell it. It's a Red one and should look pretty flash once I am finished - now that I know what I'm doing hehe.
_________________
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94' Franklin Stereo D10 9+8
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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 25 Apr 2017 1:09 pm    
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Dick I'm a long time Hoyt shooter - currently the Carbon Defiant ... and we don't have hunting seasons in NZ - we can hunt all year round which gives us a fair bit of scope :-} Enjoy your upcoming season too.
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Darrell Birtcher

 

Post  Posted 25 Apr 2017 1:18 pm    
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Beautiful job Paddy.
How well do these guitars stay in tune with temperature changes, with all that aluminum in the frame? I'll bet the cabinet drop on this stout machine is next to nothing!

Paddy Long


From:
Christchurch, New Zealand
Post  Posted 25 Apr 2017 4:00 pm    
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Stays in tune pretty well actually, about the same as my Zums and minimal cabinet drop which is barely measureable.
_________________
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Quentin Hickey

 

From:
Nova Scotia, Canada
Post  Posted 25 Apr 2017 4:33 pm    
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and a tone that no other steel has!!

looks good!!
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Billy Carr

 

From:
Seminary, Mississippi, USA (deceased)
Post  Posted 25 Apr 2017 4:44 pm     psg
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Nice job.
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J R Rose

 

From:
Keota, Oklahoma, USA
Post  Posted 25 Apr 2017 7:07 pm    
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VERY NICE INDEED SIR. A GREAT JOB. J.R.
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Andy DePaule


From:
Saigon, Viet Nam & Springfield, Oregon
Post  Posted 25 Apr 2017 8:44 pm     Nice work
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Nice work on that rebuild and a sweet little Zoey for a grandaughter too.
What else could a guy want...
_________________
Inlaid Star Guitar 2006 by Mark Giles. SD-10 4+5 in E9th; http://luthiersupply.com/instrument-gallery.html
2017 Mullen SD-10, G2 5&5 Polished Aluminum covering. Custom Build for me. Great Steel.
Clinesmith Joaquin Murphy style Aluminum 8 String Lap Steel Short A6th.
Magnatone Jeweltone Series Lap Steel, Circa 1950? 6 String with F#minor7th Tuning.
1956 Dewey Kendrick D-8 4&3, Restoration Project.
1973 Sho~Bud Green SD-10 4&5 PSG, Restoration Project.
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Hook Moore


From:
South Charleston,West Virginia
Post  Posted 26 Apr 2017 2:29 am    
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Great job Paddy !
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Andy DePaule


From:
Saigon, Viet Nam & Springfield, Oregon
Post  Posted 26 Apr 2017 7:22 am     Mci & Emci
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Have seen these guitars from time to time for sale on the forum but never knew much about them.

This post showing the great rebuild work got my interest going so I looked up all I could find.

Really very interesting, both the guitars and the history, and the names of players and builders behind them.

Was of interest how often a large company takes over or buys a PSG builder and proceed to totally destroy the business.

Feel like I've had a good education class over the last 24 hours, opened my eyes a little more.
Thanks for that Paddy. Shocked Very Happy
_________________
Inlaid Star Guitar 2006 by Mark Giles. SD-10 4+5 in E9th; http://luthiersupply.com/instrument-gallery.html
2017 Mullen SD-10, G2 5&5 Polished Aluminum covering. Custom Build for me. Great Steel.
Clinesmith Joaquin Murphy style Aluminum 8 String Lap Steel Short A6th.
Magnatone Jeweltone Series Lap Steel, Circa 1950? 6 String with F#minor7th Tuning.
1956 Dewey Kendrick D-8 4&3, Restoration Project.
1973 Sho~Bud Green SD-10 4&5 PSG, Restoration Project.
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Paddy Long


From:
Christchurch, New Zealand
Post  Posted 26 Apr 2017 12:40 pm    
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HI Andy thanks mate, glad you enjoyed the pics - yes they are a pretty amazing guitar - this was my one and only guitar for many years so it got played a hell of a lot - never ever let me down - I was originally attracted to them when Buddy Emmons became involved - so I figured they must be pretty good for him to be playing one.
It was a big step up in reliability and playability from my Sho Bud Super Pro that preceded it :-}
_________________
14'Zumsteel Hybrid D10 9+9
08'Zumsteel Hybrid D10 9+9
94' Franklin Stereo D10 9+8
Telonics, Peterson, Steelers Choice, Benado, Lexicon, Red Dirt Cases.
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